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  • Custom solutions for enclosures are more in demand than ever. Spelsberg has the know-how and engineering to develop and produce tailored enclosures.
    CUSTOMISING AND ENGINEERING

    Space for
    custom made
    solutions

    Custom solutions for enclosures are more in demand than ever. Spelsberg has the know-how and engineering to develop and produce tailored enclosures.

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Overview

Knowledge and engineering

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Products

Custom-tailored enclosures

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Precisely made to measure

Custom solutions for enclosures are more in demand than ever. In many cases, off-the-shelf products don’t meet the specific requirement profiles of customers. Spelsberg has the know-how and engineering to develop and produce tailored enclosures.

At Spelsberg, the entire customising process – from the idea to the certified production model – takes place at the main plant in Schalksmühle and can therefore be carried out in a very short time. The individual steps mesh like gears. First, a three-dimensional CAD model is developed based on the customer requirements; to understand these, the developers at Spelsberg sit down with the customer. After all, only when all details are exactly right from the first stage of development can a mature product emerge as the end result.

Spelsberg develops custom solutions step by step in close co-operation among the different departments, resulting in significant savings for the customer. The use of modular tools makes it possible to optimise the plastic enclosures to suit customer needs in the shortest possible time.

Using CAD and the latest 3D machining centres, enclosures with drilled or milled openings, engraving or fixtures can be produced for custom applications. The products get customised logos or lettering applied by means of screen printing, pad printing or laser printing. As an alternative to printing directly on the housing, Spelsberg offers joint development of decals which can be accurately glued into position – on the lid, for example.

The finished customised solutions are tested and certified in our in-house laboratories. The VDE- and UL-certified test centre in the Schalksmühle plant has outstandingly equipped laboratories for a unique variety of test methods. With the globally recognised UL test, the product features have to correspond to the strict requirements of the US testing organisation Underwriters Laboratories. The quality seal shows that Spelsberg fulfils the increasing demand for UL-certified enclosures for customers from the United States, Canada and Europe.

Service on call

Are you looking for a custom housing solution? We will work with you to develop a product to order. Just give us a call +49 (0)2355 892-155
Contact

Customising: Your benefits at a glance
  • Unique new developments
  • Custom-made products
  • Testing in our in-house VDE- and UL-certified laboratory
  • Fast and economical implementation through use of modular tools
  • Print service: decals, membrane keypads, laser printing, pad printing and screen printing
  • CNC-controlled milling centre: through-holes, threading, engraving
  • Processing service: custom attachment points with ultrasound welding, EMC coatings, special colours
  • Assembly service: placing, wiring, testing
  • Custom accessories: spring locks, pole clamps, circuit boards

Hard shell, strong core

Spelsberg enclosures used for motor starter from Siemens.

Case Studies Customising

We rigorously scrutinise new developments in our VDE- and UL-certified laboratory.

Spelsberg/verification

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Custom-tailored enclosures

Hard shell, strong core

Spelsberg produced the customised TK 1818 enclosure for a motor starter solution from Siemens, supplying a low-cost, custom-fit enclosure for the time-critical project at very short notice, with a delivery period of just 14 days.

"In Spelsberg, we found a partner who not only has impressive know-how and the necessary equipment, but who has the same high quality standards that we have", affirms Thomas Mielke, Product Manager, Solution Support at Siemens AG in Leipzig and project manager for the development of customised solutions. "The co-operation with Spelsberg is very smooth and professional. Not only do you get quality products but also impressive service."

In filling the order, Spelsberg used a standard plastic empty enclosure from its extensive range. The TK 1818, made of durable, impact-resistant plastic, was fitted with a wall-mounted enclosure and precision-milled recesses. "Thanks to our processing centre and a reliable network of partners, we can implement these changes quickly and inexpensively", said Volker Leck, Product Manager at Spelsberg. "In order to maintain flexibility for future applications of the motor starter, we have chosen one of the most versatile enclosures we have on offer, an empty enclosure from the TK range."

Spelsberg makes British classroom more energy-efficient

Spelsberg enclosures are moving into British classrooms. Metway, the British supplier of wiring systems, uses the products from Germany as housings for its "Classroom Control Box". The box provides simple, efficient and cost-effective lighting control in classrooms.

The complete controls for up to 15 lights are housed in a flat enclosure from Spelsberg's TK series. From the total of 13 basic enclosures in the TK range made from polystyrene with three different lid heights, Metway opted for the flat version of the TK PS 2518, 254 mm long and 180 mm wide.

The Classroom Control Box project is not the first co-operation between the two companies. Metway and Spelsberg enjoy a close partnership of long standing, though this was not the only reason for deciding in favour of the Spelsberg products. "We were primarily won over by the fact that Spelsberg was able to tailor the housing precisely to our requirements", explains Rob Crookes from Metway.
The interior and exterior of the enclosure are precisely matched to Metway's connectors, which are used in the box. The experts at Spelsberg developed custom boxes for the lighting controls according to Metway's specifications. "Thanks to our modular injection moulding tools, we were able to quickly and economically adapt our housings to meet Metway's needs. Our versatile TK range was especially suitable in this case", explains Volker Leck from Spelsberg.
The cooperation between Metway and Spelsberg has resulted in an optimally tailored Classroom Control Box. It not only organises classroom lighting more efficiently, the pre-assembled product also reduces the cost of installation and wiring significantly. The lighting control system allows 20 percent energy and cost savings to be achieved compared to conventional classroom lighting.


AKi 2-g
Empty enclosure customizable
AKi 2-g

300 x 300 x 132 mm
Article number: 74140201

Empty Enclosure - Industrial Quality -, With double membrane seals, Sealing and insulating plugs, Base: glass fibre reinforced polycarbonate, light grey similar to RAL 7035, Cover: polycarbonate, light grey similar RAL 7035

AKi 1-g
Empty enclosure customizable
AKi 1-g

300 x 150 x 132 mm
Article number: 74140101

Empty Enclosure - Industrial Quality -, With double membrane seals, Sealing and insulating plugs, Base: glass fibre reinforced polycarbonate, light grey similar to RAL 7035, Cover: polycarbonate, light grey similar RAL 7035

AKi 4-g
Empty enclosure customizable
AKi 4-g

300 x 600 x 132 mm
Article number: 74140401

Empty Enclosure - Industrial Quality -, With double membrane seals, Sealing and insulating plugs, Base: glass fibre reinforced polycarbonate, light grey similar to RAL 7035, Cover: polycarbonate, light grey similar RAL 7035

AKi 3-g
Empty enclosure customizable
AKi 3-g

300 x 450 x 132 mm
Article number: 74140301

Empty Enclosure - Industrial Quality -, With double membrane seals, Sealing and insulating plugs, Base: glass fibre reinforced polycarbonate, light grey similar to RAL 7035, Cover: polycarbonate, light grey similar RAL 7035

TK PC 77-8-m
Empty enclosure customizable
TK PC 77-8-m

65 x 65 x 81 mm
Article number: 12790101

with metric knockouts

Empty enclosure - Industrial Quality, Base and cover: glass fibre reinforced polycarbonate, Grey, similar to RAL 7035

TK PC 77-6-m
Empty enclosure customizable
TK PC 77-6-m

65 x 65 x 57 mm
Article number: 12740101

with metric knockouts

Empty enclosure - Industrial Quality, Base and cover: glass fibre reinforced polycarbonate, Grey, similar to RAL 7035

TK PC 97-8-m
Empty enclosure customizable
TK PC 97-8-m

94 x 65 x 81 mm
Article number: 12790201

with metric knockouts

Empty enclosure - Industrial Quality, Base and cover: glass fibre reinforced polycarbonate, Grey, similar to RAL 7035

TK PC 97-6-m
Empty enclosure customizable
TK PC 97-6-m

94 x 65 x 57 mm
Article number: 12740201

with metric knockouts

Empty enclosure - Industrial Quality, Base and cover: glass fibre reinforced polycarbonate, Grey, similar to RAL 7035

TK PC 99-8-m
Empty enclosure customizable
TK PC 99-8-m

94 x 94 x 81 mm
Article number: 12790301

with metric knockouts

Empty enclosure - Industrial Quality, Base and cover: glass fibre reinforced polycarbonate, Grey, similar to RAL 7035

TK PC 99-6-m
Empty enclosure customizable
TK PC 99-6-m

94 x 94 x 57 mm
Article number: 12740301

with metric knockouts

Empty enclosure - Industrial Quality, Base and cover: glass fibre reinforced polycarbonate, Grey, similar to RAL 7035

TK PC 1111-7-m
Empty enclosure customizable
TK PC 1111-7-m

110 x 110 x 66 mm
Article number: 12740401

with metric knockouts

Empty enclosure - Industrial Quality, Base and cover: glass fibre reinforced polycarbonate, Grey, similar to RAL 7035

TK PC 1309-6-m
Empty enclosure customizable
TK PC 1309-6-m

130 x 94 x 57 mm
Article number: 12740901

with metric knockouts

Empty enclosure - Industrial Quality, Base and cover: glass fibre reinforced polycarbonate, Grey, similar to RAL 7035

TK PC 1313-7-m
Empty enclosure customizable
TK PC 1313-7-m

130 x 130 x 75 mm
Article number: 12740501

with metric knockouts

Empty enclosure - Industrial Quality, Base and cover: glass fibre reinforced polycarbonate, Grey, similar to RAL 7035

TK PC 1811-9-m
Empty enclosure customizable
TK PC 1811-9-m

180 x 110 x 90 mm
Article number: 12740601

with metric knockouts

Empty enclosure - Industrial Quality, Base and cover: glass fibre reinforced polycarbonate

TK PC 1818-11-m
Empty enclosure customizable
TK PC 1818-11-m

182 x 180 x 111 mm
Article number: 12790701

with metric knockouts

Empty enclosure - Industrial Quality, Base and cover: glass fibre reinforced polycarbonate, light grey similar to RAL 7035

TK PC 1818-9-m
Empty enclosure customizable
TK PC 1818-9-m

182 x 180 x 90 mm
Article number: 12740701

with metric knockouts

Empty enclosure - Industrial Quality, Base and cover: glass fibre reinforced polycarbonate, light grey similar to RAL 7035

TK PC 2518-11-m
Empty enclosure customizable
TK PC 2518-11-m

254 x 180 x 111 mm
Article number: 12790801

with metric knockouts

Empty enclosure - Industrial Quality, Base and cover: glass fibre reinforced polycarbonate, Grey, similar to RAL 7035

TK PC 2518-9-m
Empty enclosure customizable
TK PC 2518-9-m

254 x 180 x 90 mm
Article number: 12740801

with metric knockouts

Empty enclosure - Industrial Quality, Base and cover: glass fibre reinforced polycarbonate, Grey, similar to RAL 7035

TK PC 3625-11-m
Empty enclosure customizable
TK PC 3625-11-m

361 x 254 x 111 mm
Article number: 12741201

with metric knockouts

Empty enclosure - Industrial Quality, Base and cover: glass fibre reinforced polycarbonate, Grey, similar to RAL 7035

TG PC 2516-9-o
Empty enclosure customizable
TG PC 2516-9-o

252 x 162 x 90 mm
Article number: 20041201

Empty enclosure - Industrial Quality, Base and cover: Polycarbonate, light grey similar to RAL 7035, with quick closing, with cover retainer

TG PC 1208-6-o
Empty enclosure customizable
TG PC 1208-6-o

122 x 82 x 55 mm
Article number: 20040401

Empty enclosure - Industrial Quality, Base and cover: Polycarbonate, light grey similar to RAL 7035, with quick closing, with cover retainer

TG PC 3023-11-o
Empty enclosure customizable
TG PC 3023-11-o

302 x 232 x 110 mm
Article number: 20091301

Empty enclosure - Industrial Quality, Base and cover: Polycarbonate, light grey similar to RAL 7035, with quick closing, with cover retainer

TG PC 1208-9-o
Empty enclosure customizable
TG PC 1208-9-o

122 x 82 x 85 mm
Article number: 20090401

Empty enclosure - Industrial Quality, Base and cover: Polycarbonate, light grey similar to RAL 7035, with quick closing, with cover retainer

TG ABS 88-6-o
Empty enclosure customizable
TG ABS 88-6-o

84 x 82 x 55 mm
Article number: 10040301

Empty enclosure, Base and cover: ABS, light grey similar to RAL 7035, with quick closing, with cover retainer

TG PC 88-6-o
Empty enclosure customizable
TG PC 88-6-o

84 x 82 x 55 mm
Article number: 20040301

Empty enclosure - Industrial Quality, Base and cover: Polycarbonate, light grey similar to RAL 7035, with quick closing, with cover retainer

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